01
Process Conditions
- Flow rates and operating conditions.
- Fluid properties and temperature.
- Number and characteristics of process streams.
- Available pressure and hydraulic constraints.
STATIC MIXERS
Static Mixers
Engineered mixing equipment for industrial process streams
where distribution, contact and mixing performance depend on
flow conditions and equipment geometry.
ENGINEERED FOR THE APPLICATION
Mixing performance starts with process and hydraulic conditions
Static mixers promote mixing and contact between process streams
through fixed internal elements, without rotating components
inside the mixing section.
Equipment definition depends on flow rate, fluid properties,
operating conditions, required mixing performance and the
hydraulic constraints of the process.
ENGINEERING BASIS
From process conditions to mixer definition
Static mixer engineering combines process information,
hydraulic conditions, mixing requirements and equipment
configuration according to the application.
02
Mixing Requirements
- Required mixing or contacting objective.
- Distribution of injected or combined streams.
- Process performance expected from the mixer.
- Operating range of the application.
03
Equipment Engineering
- Mixer geometry and internal configuration.
- Diameter, length and process connections.
- Materials selected for process compatibility.
- Mechanical definition for the application.
PERFORMANCE
Equipment definition around the required mixing duty
Mixing performance and hydraulic behavior are considered
together when defining equipment for a specific process duty.
Mixing & Contacting
Equipment geometry is defined around the required interaction
between process streams.
Hydraulic Performance
Flow conditions and available pressure are considered as part
of the equipment definition.
Process Compatibility
Materials, connections and configuration are selected according
to process-fluid and operating requirements.
Technical Validation
Engineering analysis and simulation can be incorporated when
needed to support equipment and performance decisions.
APPLICATIONS
Mixing solutions for process streams
Static mixers can be engineered for applications where mixing,
distribution or contact between streams must be achieved within
a flowing process system.
Blending
Combining compatible process streams under defined operating
conditions.
Injection & Distribution
Supporting distribution of an injected stream into a main
process flow.
Contacting
Promoting interaction between process streams where contact
affects process performance.
Process Integration
Mixer configuration according to piping interfaces,
hydraulic conditions and system requirements.
Let’s discuss your mixing requirements
Contact Prodisys to discuss process conditions, fluid properties,
hydraulic constraints and the required mixing performance.